Hi,
Here's how we process Japanese Quail:
- Grasp the quail in one hand and, using the kitchen snips, cut the head off.
- Drop the dead bird into a buck to contain the blood spatter. It will struggle violently but don't be concerned the bird is very dead. The struggling is post mortem spasm.
- Set up a large bucket of hot water to scald the birds.......the water should be 148 degrees F......this loosens the feathers and makes them easy to remove.
- Pick up three birds (by one leg each) and slowly agitate them up and down in the water in the scalding tank.
- When the hot water has done its work, the flight feathers will come away easily. This should take 20 - 30 seconds.
- Use the thumb and forefinger to quickly remove the feathers from the carcase. Dunk the bird into fresh water to remove loose feathers which adhere to the carcase.
- As each bird is de-feathered, drop it into a bucket of ice slurry.
- When all of the birds have been de-feathered, it is time to eviscerate (gut) them.
- Take the bird in one hand and the kitchen snips in the other hand.
- Snip the neck off level with the shoulders. Move the hand to allow access to the legs - snip of both legs at the knee joint.
- Twist the bird around and snip the vent off. Place the snips on the bench.
- Use the thumb to draw back the breast skin and using your other thumb remove the fat and the crop from the neck area.
- Push your forefinger into the vent incision and use your finger to drag the gizzard and the guts from the carcase.
- Insert your forefinger and draw the heart, kidneys and any other organs from the body cavity.
- Flush the cavity with fresh cold water and drop the dressed carcase into a fresh bucket of ice slurry.
- Drain the birds and divide them into meals. Place into freezer bags and freeze
Gary


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